Petrochemical Industry Solution

2026-07-29

Key Industry Pain Points

The petrochemical industry is a high-risk operational scenario with flammable, explosive, corrosive, and dusty environments. Commercial-grade electronic devices cannot meet its safety and digital needs, with core pain points in four dimensions:

• Safety Compliance Risks：Refining units, gas stations and offshore drilling platforms contain flammable & explosive gases and dust. Electric sparks generated during the startup or operation of ordinary equipment may trigger explosions, resulting in failure to pass on-site acceptance by work safety authorities.

• Poor Environmental Adaptability：Devices operate long-term under harsh working conditions including salt spray, oil contamination, chemical corrosion and drastic temperature fluctuations. The sealing structure and body materials of commercial tablets tend to age and malfunction rapidly, and cannot maintain consistent stable operation.

• Delayed Data Collection：Under the traditional manual paper-based inspection model, patrol staff manually record operational parameters such as equipment temperature, pressure and liquid level before entering data into computers. This not only leads to low timeliness and poor accuracy of data entry, but also creates systemic loopholes where abnormal conditions cannot be reported in real time to trigger early warnings.

• Lack of Scenario-Specific Functionality：Operating sites such as offshore platforms and remote oil wells have special requirements for satellite communication, precise positioning and long-distance data transmission. The communication modules and battery endurance of consumer-grade tablets cannot support field operations tailored to such scenarios.

Customized solutions

For high-risk petrochemical scenarios, use intrinsically safe explosion-proof rugged tablets as mobile digital terminals, combining three layers of solutions: hardware customization, system integration, and security encryption, to fully cover compliance and operational needs:

• Intrinsically Safe Hardware Compliant with Primary Safety Standards The whole device holds the Ex ib IIC T4 Gb intrinsic safety certification. All live components including batteries, mainboards and cameras are treated to prevent electric sparks, enabling safe direct deployment in Zone 2 and higher flammable and explosive hazardous areas. The device features an IP68-rated sealed structure and has passed military-grade drop and shock resistance tests, fully resisting erosion from salt spray, oil contamination and chemical corrosion.

• Extreme Scenario Adaptation to Support All-Weather Field Operations Customised to operate under an ultra-wide temperature range of -40℃ to 70℃. Equipped with a large-capacity 10500 mAh smart battery, it supports continuous operation for over 12 hours without external power supply. Adopting Beidou + GPS dual-module precise positioning and supporting Qianxun RTK high-precision differential positioning technology, it satisfies requirements for precise positioning and data collection at offshore platforms, remote oil wells and other sites with limited satellite network coverage.

• Multi-Module Integration to Enable End-to-End Data Link for Inspection Workflows Abundant industrial-grade expansion interfaces are reserved to connect external peripherals such as industrial 2D barcode scanners, RFID readers, vibration and temperature sensors, realizing real-time collection, transmission and storage of equipment operating data. It supports multi-mode wireless transmission including Wi-Fi 6, 5G and Bluetooth 5.2, and achieves seamless interconnection with existing enterprise industrial control systems such as MES, ERP and DCS. Inspection data can be uploaded to the background central system in real time, and audio-visual alarms will be automatically triggered upon abnormalities.

• National Cryptography-Grade Data Security Assurance National cryptographic algorithms SM2/SM3/SM4 are adopted for data transmission and storage. Combined with fingerprint recognition, NFC identity authentication, digital watermarking and other functions, the solution prevents inspection data from tampering and leakage, fully complying with data security compliance standards for the petrochemical industry.

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Quantified Business Value：

• Safety Compliance: Certified with Ex explosion-proof standards and compliant with work safety inspection requirements. It completely eliminates explosion hazards caused by electric sparks from live equipment, achieving a 100% pass rate for safety compliance acceptance.

• Efficiency Improvement: The accuracy of inspection data entry rises to over 99.5%. Inspection duration per site is reduced by 40%, and inventory efficiency is increased by 3 to 8 times.

• Cost Optimization: The annual failure rate drops from 40% for ordinary tablets to below 2%. Annual equipment maintenance and replacement costs are cut by more than 60%.

• Safety Guarantee: Equipped with one-touch emergency alert and precise location reporting functions, providing complete location and data support for on-site emergency rescue.

Verified Use Case：