Industrial Manufacturing Industry Solution

2026-08-03

Key Industry Pain Points

Industrial manufacturing scenarios include automotive assembly, machining, home appliance production, 3C electronics manufacturing, etc. These sites have harsh conditions such as dust, oil, iron filings, corrosive liquids, mechanical vibration, and temperature differences. Commercial-grade tablets cannot meet the needs of mobile production line operations, real-time data collection, and digital 工艺 drawing visualization:

• Poor Environmental Adaptability: Manufacturing workshops contain substantial dust, oil contamination, iron filings and corrosive liquids. Devices are subject to harsh operating conditions including mechanical vibration, accidental drops, high temperature and high humidity. The sealing structure and housing materials of ordinary tablets cannot withstand such erosion. These devices are prone to failures such as water ingress, dust accumulation, screen detachment, loose internal components and short circuits, with an annual failure rate as high as 40%, making them incapable of supporting long-duration continuous operations.

• Lack of Scenario-Specific Functionality: Production line operators need real-time access to workstation work instructions, 3D assembly drawings and test data from upstream processes. The display performance and hardware capability of ordinary tablets cannot support smooth zooming and viewing of high-definition drawings. The lean production model of enterprises requires rapid collection of material barcodes, work order information and assembly data to achieve full-lifecycle product traceability. Ordinary tablets lack industrial-grade scanning performance, sufficient expansion interfaces and system compatibility to support such scenarios.

• Poor Real-Time Data Collaboration: Heavy metal equipment obstruction and intense electromagnetic interference prevail in manufacturing workshops. Wireless signals on ordinary tablets are unstable, frequently causing disconnection, stuttering and transmission latency. As a result, operators cannot receive real-time updates such as adjusted production schedules, modified process parameters and quality early warnings.

• Weak System Integration Capabilities: Mobile terminals for industrial manufacturing require abundant expansion interfaces to connect external peripherals including barcode scanners, printers, sensors and PLC controllers, and to interconnect with core industrial control systems such as MES, ERP, WMS and PLM. Ordinary tablets are limited in interface types and system compatibility, preventing seamless connection with industrial equipment and platforms. Secondary manual data entry is therefore required.

• Poor Operational Adaptability: Production staff operate devices while wearing thick safety gloves, yet screens of ordinary tablets do not support glove touch mode and are cumbersome to operate. Under bright workshop lighting, severe screen reflection hinders clear viewing of operational content. Inadequate battery endurance fails to meet the demand for continuous two-shift or three-shift production line operations.

Customized solutions

Use industrial-grade rugged tablets as mobile visualization and data collection terminals, adapting to all types of manufacturing scenarios (automotive assembly, machining, home appliance production). Cover the full production process - material verification, assembly guidance, quality inspection, equipment maintenance, and finished goods warehousing - to achieve real-time production data collection, digital 工艺 drawing visualization, material traceability, process control, and on-site dispatching collaboration:

• Heavy-Duty Protection for Harsh Workshop Conditions The device is certified to IP65/IP67 water and dust resistance standards and complies with MIL-STD-810G military-grade drop and shock resistance specifications. Constructed with high-strength ABS engineering plastic and fire-retardant, explosion-proof materials, it adopts a suspension shock-absorbing design. It withstands drops, impacts and vibrations from heights of 1.2–1.5 meters, and fully resists erosion by workshop dust, oil contamination, iron filings, cutting fluid and soluble oil emulsion, ensuring long-term stable operation on the production floor.

• Optimized Display & Performance to Meet Production Work Instruction Requirements Equipped with a 10.1/15.6-inch high-definition industrial touchscreen supporting glove operation mode, it accommodates operators wearing thick safety gloves or working with wet hands on the production line. The screen features anti-glare and anti-reflection coating, enabling clear viewing of work instructions, assembly drawings and 3D assembly simulation videos under bright workshop lighting. Workers can smoothly zoom and rotate drawings without lag. Powered by a high-performance processor paired with large memory and high-speed flash storage, the tablet supports simultaneous operation of multiple industrial systems and enables cloud-based high-definition drawing loading within seconds.

• Multi-Module Integration Enables Full-Process Data Collection Abundant industrial-grade expansion interfaces are reserved, including USB3.0, USB Type-C, RS232, RS485, CAN port, HDMI and GPIO. External peripherals such as industrial barcode scanners, RFID readers, thermal printers, temperature & vibration sensors, PLC controllers and machine vision cameras can be directly connected for one-click integration with existing workshop equipment. It supports multi-mode wireless transmission including Wi-Fi 6E, 5G and Bluetooth 5.2. Equipped with high-gain signal antennas, it maintains stable data transmission even amid metal obstructions and strong electromagnetic interference in workshops. It seamlessly connects to core industrial systems including MES, ERP, WMS and PLM, and collects real-time data on material batches, work order numbers, assembly metrics, inspection results and equipment operating parameters to achieve full-lifecycle product traceability.

• Dedicated Functional Adaptation to Support Lean Production Management Compatible with external barcode scanners, it quickly scans material barcodes and unique product identifiers to record production data including material batches, assembly stations, operators, assembly time and tightening torque. It supports AR overlay functions to visually display welding paths and assembly positions; combined with torque sensors, it guarantees process precision. The long-endurance design satisfies continuous two-shift and three-shift production requirements. It features detachable hot-swappable batteries, allowing battery replacement without powering down the device. Through the MDM (Mobile Device Management) platform, IT administrators can remotely conduct batch configuration, application installation, firmware upgrades and permission control, lowering equipment maintenance costs.

Quantified Business Value：

• Protection Adaptability: Equipped with IP65/IP67 water and dust resistance and military-grade drop and shock resistance, the annual failure rate is reduced from 40% for ordinary tablets to below 2%.

• Efficiency Improvement: The accuracy of production line data collection rises to 99.2%, and operation time at each workstation is cut by 17%–30%.

• Quality Enhancement: The error rate of material barcode scanning falls from 3.2% to 0.3%, and the product defect rate decreases by 35%.

• Collaboration Optimization: Multi-mode communication ensures stable data transmission inside workshops, enabling real-time distribution of process drawings and work instructions to workstations.

• Management Upgrade: Production data, material tracking and process control are fully traceable throughout the workflow, fully meeting lean production management requirements.

Verified Use Case：